Comment by _Microft

Comment by _Microft 5 days ago

1 reply

Great project!

The cost of the PCBs must be driven by assembly, right? The board itself should qualify for JLCPCB's budget offer at least: 2 layers (judging by the KiCAD-screenshot), < 100mm, HASL, nothing special about solder mask or board thickness either from the look of it. I'm not not sure about the plated slots of the USB connector, though? Do these cost extra?

How many did you get assembled per version? Just two of the boards or all five of them? Did you try to stick to using the standard parts or extended library? Which difference would it have made to do some work on the PCBs yourself, e.g. by soldering the through-hole connectors by hand?

Either way, it is definitely an amazing project!

Edit: as soon as any part is from the extended library, all different components (even standard ones) incur a cost for loading them into the pick and place machine, right? So minimizing number of different components is the only way of keeping the cost down, I guess.

waerhert 5 days ago

Indeed the cost is mainly from assembly. The board itself is 2 layers, all default settings at Jlcpcb except for the color which is now black as opposed to the default green. This increases the cost of the board a bit. You can experiment with their calculator to find out more. I've ordered 5x each version, which is also the minimal order amount. I did try to stick to the standard library as much as possible but it's not easy once you go beyond standard passive components. Can't currently tell the exact difference it would made if I had soldered the THT by myself, likely not enough for me to bother. You could be right on that last part. The details on it are not as fresh in my head anymore. It is definitely true that you want to minimize the amount of different components. If you need 4k and 6k resistors you're better off buying 2x2k and 3x2k instead.