Comment by mlsu
This is the first I've heard of foaming PLA, definitely have to check that out.
Did you do the whole airplane with a small printer like the A1 / A1 mini? I would love to print airfoils but I'm struggling to imagine a way to link individual prints together in a way that preserves stiffness. My 100cm wing would need 10x (10x10cm) printed parts somehow attached to one another.
Until I figure this out it's foamboard building for the type of airplanes I want to build (glider)
A1, 256 x 256 mm lets me print these wings in four sections (including a double walled thin section for the boom mounts). With a high AR glider you'd probably need a few more. Carbon fiber spars + CA glue will do the trick for attaching them